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Job Title: Circuit Design & Development EngineerLocation: BengaluruRoleThe Application CCA (Circuit Card Assembly) Design Engineer will focus on developing IPC-compliant CCAs that meet customer-specific packaging and performance requirements. The role includes coordinating stress analysis, thermal simulations, and using DFMEA/DFSS processes to ensure the quality and reliability of electronic components and assemblies.Primary Responsibilities- Develop IPC-compliant CCAs for controller assemblies, motor position sensors, and torque/position sensors. - Design application-specific connectors and wire harnesses. - Create and maintain product drawings, specifications, and Bills of Materials (BOMs). - Coordinate mechanical stress analysis (FEA) and component testing for CCAs. - Conduct thermal Computational Fluid Dynamics (CFD) simulations for electrical components and assemblies, including testing. - Use DFMEA and DFSS processes to ensure quality at both component and system levels. - Perform ECU failure analysis to identify root causes and provide recommendations for corrective actions.Core Responsibilities- Support system-level integration of CCAs into overall product architecture. - Collaborate with cross-functional teams for continuous improvement activities and aligning design with system requirements. - Ensure component and system testing aligns with quality and performance metrics. - Communicate technical issues and project status across teams.Education- Bachelor’s or Master’s in Mechatronics, Automotive Engineering, Electrical, or Electronics Engineering.Experience- 10+ years of experience in CCA or related component design and manufacturing processes. - Experience with powerpack design and manufacturing processes. - Familiarity with thermal and mechanical stress analysis techniques. - Strong knowledge of DFMEA and DFSS methodologies.Required Skills- Problem-solving skills, particularly with Six Sigma methodologies. - Strong analytical abilities to handle complex and unusual problems. - Strong interpersonal skills to collaborate effectively with teams. - Knowledge of CCA and PCB design, manufacturing processes, and materials. - Experience in virtual engineering and stress simulation techniques.Preferred Skills- Strong technical communication abilities. - Experience with power electronics and system-level design. - Familiarity with automotive ECU failure analysis processes and tools.