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Job Title


Production Manager


Company : ProSapiens HR


Location : Hyderabad, Telangana


Created : 2025-12-19


Job Type : Full Time


Job Description

We are hiring a Production ManagerJob Purpose:Plan, execute, and control end-to-end offset carton production activities including printing, coating, die-cutting, folding, and gluing. Ensure safety, quality, on-time delivery (OTIF), cost control, and productivity targets are consistently achieved.Requirement: Production Manager – Offset Carton ManufacturingLocation: Hyderabad unit 2Experience Required: 8–15 years in offset carton manufacturing (3+ years in a managerial role)Qualification: Diploma / BE / BTech in Printing Technology, Mechanical, or Production Engineering️ Key Responsibilities:1. Production Planning & Control* Prepare daily, weekly, and monthly production plans based on demand and capacity* Ensure optimal utilization of offset printing machines, die cutters, and folding–gluing lines* Monitor plan vs actual and take corrective actions to avoid delays* Control WIP and finished goods inventory2. Offset Printing Operations* Manage offset printing processes (Heidelberg / Komori / KBA or similar)* Ensure accurate shade matching and print quality standards* Control ink consumption and minimize wastage* Approve first-off samples and ensure process adherence* Reduce setup time and changeover losses3. Quality & Compliance (Pharma Focus)* Ensure compliance with GMP, GDP, ISO, and customer quality standards* Control mix-ups, traceability, line clearance, and batch documentation* Coordinate with QA for in-process and final inspections* Drive Right First Time (RFT) and reduce rejections4. Safety, EHS & 5S* Ensure adherence to EHS standards and safe machine operations* Conduct safety talks and risk assessment* Investigate incidents and implement corrective actions* Implement 5S, visual management, and housekeeping standards5. Manpower Management* Plan and deploy manpower efficiently across shifts* Monitor attendance, overtime, and productivity* Train operators on machines, quality awareness, and safety* Build multi-skilled teams and reduce dependency risks6. Continuous Improvement & Lean* Implement Lean Manufacturing, TPM, Kaizen, SMED, and OEE initiatives* Improve carton output and reduce waste* Reduce ink, power, and material losses* Track KPIs including OEE, OTIF, rejection %, and cost per 1000 cartons7. Cross-Functional Coordination* Coordinate with Planning, QA, Maintenance, SCM, and Dispatch teams* Ensure timely availability of boards, inks, plates, dies, and consumables* Support new product development, trials, and customer audits8. Reporting & Documentation* Prepare daily production reports and MIS dashboards* Present performance reviews to management* Maintain SOPs, work instructions, and batch production recordsKey Skills & Competencies:* Strong knowledge of offset printing and carton conversion processes* Production planning and capacity management expertise* GMP and pharma packaging compliance knowledge* Lean, TPM, and continuous improvement mindset* Strong leadership and communication skills* Data-driven decision making and problem-solving abilityKey Performance Indicators (KPIs)* Production output vs plan* OTIF delivery performance* OEE improvement* Rejection and rework reduction* Cost per unit* Zero safety incidentsInterested candidates share updated resume toprajakta@