Job Title

- Position Title – Manager/Senior Manager-Maintenance - Location – Hosur - Total Experience –13 to 18 Years - Qualification – B.E. (Mechanical/Electrical) (Full Time Education is compulsory, Distance Learning will not be considered) - Reporting to- Plant Head - Direct Team Size - 3 (Supervisors/Engineers, NEEM/NAPS Trainees, and Technicians). - Languages Known- English, Tamil (Preferred) - Industry- Auto /Auto Ancillary & Our Competitor IndustriesKey Responsibilities: -OEE (Overall Equipment Effectiveness) Improvement: -- Lead initiatives to enhance machine availability, performance, and quality. - Conduct root cause analysis to address recurring issues impacting OEE.MTTR / MTBF Optimization: -- Minimize Mean Time to Repair (MTTR) and maximize Mean Time Between Failures (MTBF) through proactive maintenance strategies. - Implement predictive and preventive maintenance systems.Asset Protection & Cost Optimization: -- Develop strategies to safeguard company assets and extend equipment life at optimal cost. - Deploy condition monitoring and reliability-centered maintenance practices.Energy & Power Cost Reduction: -- Identify and execute energy conservation projects. - Optimize power utilization through automation and efficient load management.Maintenance Cost Control: -- Manage spare parts inventory and reduce unplanned maintenance expenses. - Drive TPM (Total Productive Maintenance) initiatives for cost efficiency in Autonomous and Preventive Maintenance.Site Project Execution & Layout Changes: -- Ensure timely execution of capital projects with minimal operational disruption. - Manage civil, electrical, statutory, legal, and safety-related projects effectively.EHS Compliance & Risk Mitigation: -- Foster a strong safety culture across operations. - Ensure timely closure of safety alerts and incident reports. - Address hazards such as open panels, loose wiring, and inadequate guarding. - Maintain adherence to statutory and legal requirements. - Implement Greeno and ESG initiatives.TPM Implementation: -- Demonstrate hands-on expertise in TPM deployment at the shop floor level.Digitization & Automation: -- Troubleshoot PLC systems and maintain robotics for seamless automation.Skill Development: -- Build a high-performing maintenance team through training in predictive tools and advanced diagnostics.Vendor Management : -- Establish and maintain a reliable vendor network for critical spares and services.Obsolescence Management: -- Plan and execute strategies for equipment replacement or modernization.Emergency Preparedness : -- Develop contingency plans for critical equipment failures.Continuous Improvement: -- Drive Kaizen and Lean initiatives to enhance maintenance processes.Compliance Management: -- Ensure full compliance with legal and statutory requirementsRemarks:-- Looking for stable candidate (Frequent Job Change will not be considered) - Looking for candidates from Hosur & Nearby Location only. - Team Handling experience is must (On Roll & Workmen Category). - Must Know PLC Programming Modification and troubleshooting, good knowledge in SIMENS, DELTA, MITSUBISHI PLC - Working experience in Govt Officials & unionized factory is preferred. - Looking for Matured Candidate having hands on experience on PLC and Robots Maintenance. Utility and substation experience will be added advantage.