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Job Title:Senior EHS Manager - Battery Manufacturing Location:GMR Plant, Hyderabad. Reports To:Production HeadPosition Summary: Own the site’s EHS strategy and execution forlithium‑ion manufacturing operations(cell, module, pack). Deliverzero harm and zero firesthrough robust risk assessment, process safety, hazardous‑chemical and HF exposure control, HV electrical safety, contractor management, emergency preparedness, legal compliance, and a strong safety culture fromincoming to dispatch .Key Responsibilities: Risk Assessment & Process Safety Establish and maintainHIRA/JSAfor all operations: slurry mixing, coating & drying, solvent recovery, formation & aging, electrolyte filling, laser/ultrasonic welding, module/pack assembly, repair bays, and test labs (charge/discharge). FacilitateHAZOP/What‑If/Bow‑Tiefor high‑risk units; defineSafe Operating Limits (SOLs) , interlocks, and critical alarms. DriveMOC (Management of Change)andPSSRbefore commissioning/start‑ups, changeovers, or new chemicals/equipment. Implement plant‑wideESD control(earthing, ionizers, footwear/floor resistance audits) for cell and electronics areas. Chemical Safety & Industrial Hygiene Govern safe lifecycle management ofelectrolyte salts/solvents(e.g., LPF in EC/EMC/DEC), cathode/anode powders, and cleaning agents. Runchemical approvalworkflows, SDS control, segregated storage, spill kits,LEL/VOC monitoring(NMP where applicable), andLEV/ventilationchecks. DeployHF exposure controlplans (detectors, neutralization kits, calcium‑gluconate protocols); definePPE matricesand IH sampling; maintain medical surveillance as required. High‑Voltage (HV) & Electrical Safety Define and enforceHV safetyfor assembly, testing, maintenance, and repair (IR/Hi‑Pot, cyclers, contactor testing). Setarc‑flash boundaries , insulated‑tool requirements, fail‑safe interlocks,E‑stops , and strictLOTO ; train/qualify Authorized/Competent Persons. Fire Protection & Thermal‑Runaway Readiness Conduct fire risk assessments forcell storage, formation rooms, and pack lines ; maintain appropriate detection/suppression (e.g., VESDA, gas detection, sprinklers/water‑mist/clean agent as engineered). Authorthermal‑runaway response SOPs , quarantine/immersion or sand/vermiculite containment protocols, andpost‑event cleanup(including HF neutralization). Run periodicbattery fire & electrolyte spill drills ; coordinate with local fire services and mutual‑aid partners. Machinery & Facility Safety Ensuremachine guarding , light curtains, interlocks, androbot/AMRsafety on automated lines; validate with risk assessments. Operate robustPermit‑to‑Workcontrols (hot work, confined space, work at height, energized work); verify lifting plans and certifications. Ensure compliance forpressure vessels, boilers, DG sets, compressed gases , and electrical installations. Contractor & Construction Safety ImplementContractor Safety Management : pre‑qualification, onboarding, toolbox talks, JSAs, supervision ratios, and performance scorecards. Enforce barricading, PTW, rigging/lifting controls during shutdowns, brownfield/greenfield modifications, and utility work. Environmental & Waste (EHS Interface) Governhazardous wastehandling (black mass, electrolyte residues, contaminated PPE/filters), labeling, manifesting, and authorized disposal/recycling. Monitorair emissions ,VOC/NMP controls(if used),wastewater/ETP‑STP , andsecondary containment . Maintain aLegal & Compliance Registerand on‑time submissions to statutory bodies (State PCB/Factory Inspectorate). Training, Culture & Communication Run site‑wide training onLi‑ion fundamentals, chemical hygiene, HF first aid, HV awareness, LOTO, ergonomics, emergency response ; certifyfire wardens & first responders . DriveBehavior‑Based Safety (BBS) , safety observations, andnear‑missprograms with high participation and timely closure. Incident Investigation & Performance Management Lead investigations using5‑Why, 8D, TapRooT (or equivalent) ; ensureCAPAeffectiveness and recurrence prevention. Publishweekly/monthly dashboardson leading & lagging indicators (TRIR, LTIFR, near‑miss, SIF potential, audit scores, training coverage). Audits, Systems & Certifications Plan and conductinternal audits ; hostexternal(customer/third‑party/statutory) audits. Maintain and improveISO 45001 ; supportISO 14001/9001integration; control documentation and management reviews.Qualifications: B.E./B.Tech withADIS/PG Diploma in Industrial Safety(mandatory);NEBOSH/IOSH ,ISO 45001 Lead Auditorpreferred. 9–15+ yearstotal EHS experience with at least3–5+ yearsin Li‑ion/chemical process or closely related manufacturing. Proven leadership in audits/statutory liaison, contractor safety, process safety, and emergency management.Key Skills & Competencies: HIRA/JSA, HAZOP, MOC, PSSR, LOTO, PTW Chemical hygiene (electrolytes/solvents),HFrisk control, IH sampling & exposure assessments HV & arc‑flash fundamentals, battery test‑lab safety Fire protection (detection/suppression zoning, alarm logic), emergency response & crisis management ISO 45001 / ISO 14001 management systems Data analysis & EHS dashboards (Excel/Power BI); incident investigation toolsKey Competencies Strong technical depth in both mechanical and electrical domains. Ability to lead and mentor design engineers. Analytical mindset with attention to detail.