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Job Description: TCF / GA Engineer (General Assembly) Position: Engineer / Senior Engineer Market Title: TCF Engineer – GA Line Experience: 2 – 8 Years Industry: Automotive Manufacturing Job Summary The TCF / GA Engineer will be responsible for process and facility planning of Trim, Chassis & Final (TCF) / General Assembly (GA) lines. The role focuses on achieving optimal productivity, quality, and delivery through robust process design, digital validation, and continuous improvement aligned with world-class manufacturing standards. Key Responsibilities Process Planning & Engineering Plan and develop TCF/GA assembly processes and facilities Perform DFA (Design for Assembly) validation and provide feedback to design teams Conduct simultaneous engineering activities for new product development Define and implement layout planning for assembly lines Project & Implementation Manage project planning, execution, and monitoring Prepare RFQs and evaluate techno-commercial proposals Support installation, commissioning, and equipment prove-out Plan and implement tightening tools and assembly equipment Execute line balancing and station calculations Process Validation & Improvement Perform digital validation to identify assembly issues and propose solutions Resolve line-side issues and support shopfloor problem-solving Conduct root cause analysis and implement corrective actions Implement Poka-Yoke (error-proofing) solutions Drive continuous improvement initiatives Quality & Documentation Prepare and maintain: PFD (Process Flow Diagram) PFMEA (Process Failure Mode & Effects Analysis) Control Plan Work Instructions & Station BOM Ensure effective implementation of quality control processes Prototype & Development Support Support prototype builds and new product introductions Develop jigs, fixtures, gauges, and low-cost automation solutions Stakeholder & Customer Management Collaborate with cross-functional teams (CFT) Manage customer communication and technical discussions Present project progress reports and updates Work with internal & external stakeholders to resolve issues efficiently General Responsibilities Handle assembly and quality-related issues on TCF lines Participate in continuous training and development Keep updated with latest manufacturing and engineering trends Undertake special projects and improvement initiatives Technical Skills Required Strong knowledge of TCF / GA assembly processes Experience in: Process & facility planning Line balancing & station design Assembly process validation Engineering change management Understanding of: Manufacturing systems & automation Assembly tooling & fixtures Quality systems and standards Tool Skills Vismockup Delmia V5 Process Simulate CATIA V5 Teamcenter AutoCAD MS Office Preferred Skills Experience with global automotive clients / OEMs Knowledge of TCF & GA line operations Exposure to: Human, plant & process simulation TCF logistics planning (added advantage) Soft Skills Strong verbal and written communication skills Analytical thinking and problem-solving ability Ability to work independently and in cross-functional teams Good presentation and reporting skills Education B.E. / B.Tech in Mechanical / Production / Automotive / Design Engineering Contact Details Rani- email id -