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Job Description: Junior Consultant / Consultant – Cement Manufacturing & Ready Mix Concrete (RMC) Industry Experience Level:10–15 Years Role Type:Consulting & Industry Transformation Specialization:Process Excellence & Digital SolutionsRole Overview We are seeking a highly experiencedConsultantspecializing inCement Manufacturing and Ready Mix Concrete (RMC)operations to drive transformational initiatives across process optimization, digital integration, and operational excellence. This role is designed for seasoned professionals with10–15 years of hands-on experiencein cement/RMC operations, consulting, or industrial transformation, who can seamlessly bridge technical expertise with strategic advisory capabilities. The successful candidate will operate acrossconsulting engagements and Client transformation programs , delivering measurable impact through deep domain knowledge, advanced digital solutions (ERP, MES, APS, Analytics, Industry 4.0), and proven stakeholder management skills. This position demands a balanced mastery ofcement plant operations(quarry to dispatch),RMC production systems(batching, logistics, quality control), andtechnology-enabled solutionsthat enhance productivity, sustainability, and profitability.Key Responsibilities 1. Process Excellence & Operational Optimization End-to-End Value Chain Optimization:Lead initiatives across the complete cement manufacturing value chain—fromquarry management, raw material preparation, pyro-processing, grinding, packing, and dispatch —identifying inefficiencies and implementing best practices. RMC Operations Enhancement:Optimizeready mix concrete batching plant operations , including mix design accuracy, automated dosing systems, slump monitoring, logistics fleet management, and delivery optimization to minimize workability loss. Plant Performance Improvement:Driveperformance optimization, fuel efficiency, alternative fuel utilization, clinker quality control , and reduction of thermal/electrical energy consumption across cement plants. Quality Systems & Standards:Implement robust quality management systems, statistical process control (SPC), and compliance frameworks aligned with ISO standards, NRMCA certifications, and regulatory requirements. Sustainability & Emissions Reduction:Design and execute strategies forcarbon footprint reduction, clinker substitution, low-carbon mix formulations, waste heat recovery , and alignment with net-zero targets.2. Digital Solutions & Industry 4.0 Implementation Technology Roadmap Development:Architect and implementdigital transformation strategiesintegrating ERP (Enterprise Resource Planning), MES (Manufacturing Execution Systems), APS (Advanced Planning & Scheduling), and quality management systems across cement and RMC facilities. Advanced Process Control (APC) & Analytics:Deploy AI-powered optimization solutions forkiln control, predictive maintenance, real-time quality monitoring, and production analyticsto enhance operational efficiency and reduce downtime. IoT & Sensor Integration:Lead implementation ofIoT-enabled monitoring systemsfor moisture sensors, slump tracking, temperature control, GPS fleet management, and automated batching accuracy in RMC plants. Digital Twin & Simulation:Leverage digital twin technologies forplant modeling, scenario analysis , and predictive performance optimization across production and supply chain operations. Data-Driven Decision Making:Establish dashboards, KPI frameworks, and analytics platforms to enablereal-time operational visibilityand continuous improvement culture.3. Consulting & Advisory Services Diagnostic Assessments:Conduct comprehensiveoperational diagnostics, benchmarking studies, gap analyses , and maturity assessments to identify improvement opportunities across cement/RMC operations. Solution Design & Business Case Development:Design tailored solutions addressing client challenges inprocess efficiency, cost reduction, capacity expansion, digital adoption , and sustainability. Develop robust business cases with ROI analysis, risk assessment, and implementation roadmaps. Change Management & Stakeholder Engagement:Leadorganizational change initiatives , ensuring alignment across cross-functional teams (operations, maintenance, quality, IT, finance) and securing buy-in from executive leadership to frontline workers. Project Management & Delivery:Manage consulting engagements and transformation projects from inception to closure, ensuring delivery within scope, budget, and timeline while maintaining high-quality standards. Knowledge Transfer & Training:Develop training programs, SOPs, and capability-building frameworks to ensure sustainable adoption of new processes and technologies.4. Supply Chain & Logistics Optimization Fleet & Logistics Management:OptimizeRMC delivery logisticsusing AI-driven route planning, GPS tracking, and predictive traffic management to ensure on-time concrete delivery within workability windows. Inventory & Material Management:Streamlineraw material procurement, inventory optimization, and vendor managementfor aggregates, cement, admixtures, and supplementary cementitious materials (SCMs). Supply Chain Digitalization:Implementend-to-end supply chain visibility platformsto reduce logistics costs and improve responsiveness.5. Safety, Compliance & Risk Management (Optional) Safety Excellence:Championoccupational health and safety (OHS)programs, MSHA compliance, hazard identification, and incident prevention across plant operations. Environmental Compliance:Ensure adherence toenvironmental regulations, emissions monitoring, dust control, and wastewater managementstandards. Risk Mitigation:Identify operational, technical, and financial risks; develop mitigation strategies; and ensure business continuity planning.Required Skills & Competencies Functional & Technical Expertise Cement Manufacturing Process Mastery:Deep understanding ofcement production technologies(dry/wet process, vertical/rotary kilns, grinding circuits, alternative fuels, quality parameters like LSF, SM, AM). RMC Operations Knowledge:Expertise inconcrete batching technologies, mix design optimization, admixture chemistry, rheology control , and 3D printing concrete formulations. Digital & IT Systems:Hands-on experience withERP systems (SAP, Oracle, Frappe), MES platforms (ABB Ability, Siemens), SCADA, PLC/HMI systems , and cloud-based analytics tools. Data Analytics & AI:Proficiency indata analytics, machine learning applications, predictive maintenance models , and performance optimization algorithms. Consulting & Business Skills Strategic Thinking:Ability to connect operational challenges tobusiness strategy, competitive positioning , and long-term value creation. Business Case Development:Proven capability to buildfinancial models, ROI analyses, NPV calculations , and investment appraisals for capital projects and transformation initiatives. Stakeholder Management:Exceptional ability toengage, influence, and align diverse stakeholders —from C-suite executives to plant operators—across cultural and geographical boundaries. Change Leadership:Expertise inchange management methodologiesand driving organizational adoption of new processes and technologies. Analytical & Problem-Solving Skills Root Cause Analysis:Mastery ofproblem-solving tools(5-Why, Fishbone, Pareto analysis, FMEA) to diagnose and resolve complex operational issues. Benchmarking & Best Practices:Knowledge ofglobal cement/RMC industry benchmarks , competitive practices, and continuous improvement frameworks. Soft Skills Communication Excellence:Strongwritten and verbal communicationskills to deliver compelling presentations, reports, and executive summaries to diverse audiences. Collaboration & Teamwork:Ability to work effectively incross-functional, multicultural teamsand build trusted relationships with clients and colleagues. Adaptability & Resilience:Comfort working indynamic, ambiguous environmentswith competing priorities and tight deadlines. Ethical Integrity:Unwavering commitment toprofessional ethics, confidentiality , and quality standards.Experience & Qualifications Experience Requirements 10–15 years of progressive experiencein one or more of the following: Cement manufacturing operations (production, process engineering, technical services)OR/ ANDReady Mix Concrete operations (plant management, quality control, logistics) –Must have Industrial consulting focused on cement/construction materials sector –Good to have Digital transformation and technology implementation in process industries –Must have Proven track recordof deliveringoperational improvements, cost savings, capacity enhancements , or successful technology deployments in cement/RMC environments. Multi-site/multi-geography experiencepreferred, with exposure todiverse regulatory frameworksand market conditions.Educational Qualifications Bachelor's degree (mandatory)inChemical Engineering, Mechanical Engineering, Civil Engineering, Industrial Engineering , or related technical discipline. Master's degree (preferred)inBusiness Administration (MBA), Engineering Management, or Industrial Engineeringfrom a recognized institution.Key Performance Indicators (KPIs) Success in this role will be measured by: Operational Impact:Quantifiable improvements inthermal/electrical energy efficiency, production uptime, quality consistency , and cost reduction. Digital Adoption:Successful deployment and adoption ofdigital tools, analytics platforms , and automation systems with demonstrated ROI. Client Satisfaction:High Net Promoter Scores (NPS) and repeat engagements from consulting clients. Knowledge Transfer:Effectiveness of training programs and capability development initiatives measured throughteam competency assessments .Working Location:Position based in India. Pune and NOIDA are preferred locations. Travel:Local and International travel is part of the role. Visa:US – B1/B2 (Preferred)