Work experience: 2 - 6 yearsLocation: Hyderabad (Balanagar area)Job type: Full-time, Permanent, On-siteDomain: Simulation Systems / Automotive / Defence / MechatronicsImportant Note:This role is focused on hands-on mechanical system design and development for training simulators, including motion systems, control mechanisms, and structural assemblies. Strong practical experience in building and testing physical systems is essential.About Vir InnovationsWe are a product development company headquartered in Hyderabad, specializing in defence technology and the Internet of Things (IoT). Our primary focus is on developing advanced systems in the fields of computer vision, robotics, and fire control systems. Our objective is to create products that are innovative and can match up in the new era of accelerated technological progress. Our vision is to create a better everyday life for many people, by delivering smarter alternatives to existing devices in sectors ranging from defence to consumer electronics.Why Join Us?At Vir Innovations, we are a team of driven pioneers working together to create meaningful impact. Our diverse professionals, brought together from different cultures and backgrounds across the country, share a common goal: to innovate and contribute to national security through cutting-edge technology.Our core values: Passion, Integrity, Innovation, Quality, and Growth form the foundation of our vibrant culture. These pillars guide us as we build groundbreaking solutions that inspire creativity and foster collaboration.When one joins Vir Innovations, they step into an environment that empowers to:Learn and Grow: Gain new skills and knowledge while working on projects that challenge and inspire.Innovate and Lead: Contribute to cutting-edge advancements in robotics, automation, and defence technologies.Make an Impact: Be part of something bigger your work here directly or indirectly strengthens national security.We believe in providing equal opportunities to talented individuals from all backgrounds and experiences. If someone is passionate about technology, innovation, and making a difference, Vir Innovations is the place for him. Shape the future of technology with us. Join our team and embark on a career that truly matters!Role OverviewWe are looking for a Mechanical Design Engineer to design and develop a range of training simulator systems across multiple vehicle and platform categories.This role involves building high-fidelity, physically realistic simulation hardware, including motion systems, control interfaces, structural enclosures, and ergonomic operator stations. The engineer will work on multiple simulator types such as:Automotive driving simulators (basic to advanced terrain-based)Heavy vehicle simulators (trucks, military vehicles)Weapon simulatorsVR based simulatorsSpecialized platform simulators (e.g., aerial systems)The focus is on replicating real-world vehicle behaviour through mechanical design, motion cues, and control feedback.Key Responsibilities1. Simulator Architecture & Mechanical System Designa. Design complete mechanical architecture of simulators, including:Structural frames and enclosuresOperator cabins / cockpitsMounting systems for hardware integrationb. Develop modular and scalable designs adaptable across multiple simulator variants2. Motion System Design & Integrationa. Design and integrate motion platforms (e.g., 2DOF / 3DOF systems) to simulate:Acceleration, brakingPitch, rollTerrain-induced vibrationb. Work on:Actuator selection and mountingLinkages and motion transmissionStructural reinforcement and load paths3. Control Interface & Mechanism Designa. Develop realistic operator control systems, including:Steering systems / control sticksPedal assembliesGear mechanismsLever-based and switch-based interfacesb. Ensure:Accurate force feedbackRealistic mechanical resistance and travelDurability under repetitive use4. Ergonomics & Human Factors Engineeringa. Design driver/operator stations based on real-world vehicle layoutsb. Ensure:Proper reach, posture, and visibilityComfort for extended training sessionsAlignment with human factors standards5. Vibration, Haptics & Physical Feedback Systemsa. Design systems to simulate:Engine vibrationsTerrain feedbackMechanical resistance and tactile cuesb. Integrate:Dampers, isolators, vibration systems, and feedback mechanisms6. Cross-Functional Integrationa. Collaborate with:Software teams (simulation engines, physics models, VR systems)Electronics/control teams (sensors, actuators, embedded systems)b. Ensure:Low-latency mechanical responseAccurate synchronization with simulation outputs7. Prototyping, Testing & Iterationa. Build and validate working prototypesb. Conduct:Functional testingDurability and fatigue testingUser-based validationc. Iterate designs based on:Performance metricsReal-world feedback8. Manufacturing & Deployment Engineeringa. Create:Detailed manufacturing drawingsBOMs and assembly documentationb. Work with vendors for:Fabrication (metal, composites)Machining and assemblyc. Design for:Ease of installationTransport and deploymentMaintainabilityRequired Skills & Qualifications1. Bachelor’s degree in Mechanical Engineering or related field2. Strong experience in:Mechanical system design (complex assemblies)CAD tools (SolidWorks / CATIA / Creo)3. Good understanding of:Kinematics and dynamicsStructural designMechanism design4. Hands-on experience with:Prototyping and fabricationActuators, motors, and mechanical linkagesCritical Experience (Preferred)Experience in one or more of the following:1. Motion platforms (2DOF / 3DOF / 6DOF)2. Automotive or heavy vehicle systems3. Simulator systems (driving, flight, or training)4. Robotics or mechatronics systems5. Gaming/force-feedback systems (advanced rigs)Good to Have1. Experience with:Vibration and haptic system designErgonomics and human-machine interactionComposite structuresFEA tools (ANSYS or equivalent)2. Strong understanding of:Control systemsVR/AR hardware integrationKey Deliverables1. Complete mechanical design of simulator systems2. Functional prototypes3. Manufacturing-ready documentation4. Integrated and validated hardware systemsWhat This Role Is NOT1. Not a drafting-only role2. Not suitable for candidates without hands-on build experience3. Not limited to single-product design; requires multi-system thinkingHow to Apply:To apply for this opportunity, you may also email your resume and cover letter to with the email subject as /"Application for Mechanical Design Engineer – Training Simulator Systems Role/"Know More About Vir InnovationsCompany Website: Profile:
Job Title
Mechanical Design Engineer – Training Simulator Systems