Job Title

Position SummaryControls Engineer is responsible for providing technical leadership in the integration, and maintenance of industrial automation, robotics, and control systems within an automotive manufacturing environment. This role leads PLC, robotics, and safety system architecture to ensure safe, efficient, and reliable production operations.Key Responsibilities Lead the design, programming, commissioning, and support of PLC-based control systems for automotive manufacturing lines. Develop and maintain control logic using Siemens (TIA Portal, STEP 7) and Rockwell / Allen-Bradley (Studio 5000, ControlLogix, CompactLogix). Provide technical leadership for robot cell integration using Fanuc and ABB robots. Architect and validate PLC and robotic safety systems including Robot DCS, Safety PLCs, E-Stops, light curtains, scanners, and guarding. Verify compliance with OSHA, ANSI, ISO, NFPA, and automotive OEM safety standards. Mentor and guide Controls Engineers and technicians, conducting code and design reviews. Define and enforce controls, robotics, and safety standards across the plant. Lead commissioning, FAT, SAT, launches, and plant startups. Perform root cause analysis and resolve complex automation and production issues. Collaborate with manufacturing, mechanical, electrical, quality, and IT teams. Manage controls scope and technical deliverables for capital and continuous improvement projects. Serve as the technical point of contact for system integrators, OEMs, and equipment vendors. Support plant-level leadership with automation strategy and long-term roadmap planning.Technical Skills & ExpertisePLC & Automation: Siemens PLCs: TIA Portal, STEP 7, WinCC Rockwell / Allen-Bradley: Studio 5000, RSLogix, ControlLogix, CompactLogix Industrial Networks: EtherNet/IP, Profinet, Profibus Motion control, VFDs, servos, instrumentationRobotics: Fanuc robots: Programming, setup, DCS configuration ABB robots: RAPID programming, SafeMove, cell integration PLC–Robot communication and handshakingSafety Systems: PLC Safety (GuardLogix, Siemens Safety Integrated) Robot DCS and robotic cell safety architecture Risk assessments and safety validationCertifications Robot DCS Certification (Fanuc or equivalent) PLC Safety Certification (TÜV, Siemens Safety, Rockwell Safety) Industrial Robotics Certification (Fanuc / ABB preferred) Electrical / Automation Safety TrainingEducation & Experience Bachelor's degree in electrical engineering, Controls Engineering, Automation, or related field 5+ years of experience in controls, robotics, or automotive manufacturing Automotive production line and robotics integration experience strongly preferredLeadership & Soft Skills Strong technical leadership and mentoring ability Excellent troubleshooting and analytical skills Effective communication across engineering and plant teams Ability to lead under production-critical and launch environments