Job Title

Mechanical Systems Design EngineerLocation: Onsite - Leander, TX, United StatesCompensation: Approximately $150,000, depending on experience, expertise, and demonstrated performancePosition OverviewWe are seeking a Mechanical Systems Design Engineer to design, build, test, and deliver mechanical systems that perform reliably in real-world conditions. This role involves full lifecycle ownership of hardware, from early prototypes through production-ready systems. The engineer will collaborate with multidisciplinary teams to ensure mechanical components meet performance, reliability, and manufacturability requirements.Key ResponsibilitiesDesign mechanical components and assemblies, including performing calculations, tolerance analysis, and applying GD&T principlesCreate detailed technical drawings and documentation for manufacturing and assemblyEnsure mechanical designs integrate effectively with broader system architecture and load conditionsDesign and integrate mechanisms such as linkages, gears, motors, actuators, and structural assembliesDevelop prototypes and iterate rapidly using internal fabrication tools or external vendorsManage the process from CAD design to fabrication, installation, testing, and refinementConduct real-world testing, identify failure modes, analyze results, and implement design improvementsPerform basic engineering analysis including stress analysis, FEA, or other simulation tools when neededDevelop designs that are scalable and manufacturable in production environmentsCollaborate with manufacturing teams and external vendors to ensure precision, quality, and repeatabilitySource materials and components and resolve procurement challenges to maintain development timelinesSupport system builds, troubleshooting, and integration activities as neededRequired Skills & ExperienceBachelor's degree in Mechanical Engineering, Mechanical Design, or a related discipline5+ years of professional experience in mechanical design or hardware engineeringStrong hands-on experience designing mechanical components and assemblies for real-world hardware systemsProficiency with CAD software such as SolidWorks, Creo, NX, or similarSolid understanding of GD&T, tolerance stack-ups, and technical drawing standardsExperience designing and integrating mechanisms such as linkages, gears, motors, or actuatorsExperience with rapid prototyping or fabrication methods such as CNC machining, sheet metal, or additive manufacturingStrong analytical thinking and problem-solving skills with the ability to work independentlyPreferred ExperienceExperience in aerospace, UAV, robotics, automotive, or other high-performance mechanical systemsExperience designing hardware intended for production environmentsExperience supporting prototype builds, testing, and system integration