*Position Overview:*While professional experience and qualifications are key for this role, make sure to check you have the preferable soft skills before applying if required.We are a leading OEM (Original Equipment Manufacturer) specializing in custom-engineered process and handling systems to companies in the pharmaceutical, food, chemical and cosmetics industries. We are seeking a highly skilled and experienced Controls Engineer to join our team. The ideal candidate will have extensive experience designing industrial control systems from the ground up, with a strong emphasis on AutoCAD Electrical for CAD design and Allen-Bradley-based hardware and software platforms, including PLCs, HMIs, and VFDs. This position will play a key role in developing, implementing, and supporting automation systems for our machines. The ideal candidate will have a solid understanding of end-to-end control system lifecycle, from design to customer handoff.*Key Responsibilities:** Design and develop industrial control systems utilizing AutoCAD Electrical, including panel layouts, wiring diagrams, and I/O schematics.* Program, debug, and commission Allen-Bradley PLCs (CompactLogix, ControlLogix, Micro800), HMIs (FactoryTalk View SE/ME, Panelview 800), and VFDs (PowerFlex series).* Lead the electrical controls portion of machine projects from concept through FAT (Factory Acceptance Testing), installation, and SAT (Site Acceptance Testing).* Develop, write, and maintain detailed Software Development Specifications (SDS) that outline system functionality, sequence of operations, PLC/HMI structures, and communication protocols for internal teams and end users.* Collaborate closely with mechanical engineering, panel builders, and project managers to ensure machine functionality meets customer specifications.* Troubleshoot and optimize control systems to ensure safety, reliability, and efficiency.* Maintain and update documentation, backups, and version control for control systems.* Provide training and support to customer maintenance and operations staff.* Provide input on standards development, best practices, and design improvements.* Manage multiple projects in different states simultaneously.*Preferred Skills and Qualifications:** Bachelor's degree in Electrical Engineering, or related engineering field (not a must if you have serious experience).* *5+ years of experience in controls/automation engineering, including full project lifecycle ownership.** Proven experience designing complete control systems from scratch (concept to commissioning).* Strong proficiency in AutoCAD Electrical for control panel and wiring design.* In-depth knowledge of Rockwell Automation/Allen-Bradley PLCs, HMIs, and VFDs.* Familiarity with virtualization, Windows Server, SCADA systems, industrial networks, and/or data acquisition/batch reporting tools is a plus.* Excellent troubleshooting, documentation, and communication skills.* Ability to travel occasionally for customer installations and support.*Nice-to-Have:** Experience with safety PLCs and machine safety design (e.g., GuardLogix, risk assessments).* Knowledge of UL, NFPA, and CE electrical standards.* Experience with additional control system environments and manufacturers (Siemens, ABB, Schneider, etc.).* Experience with Servo motor control.* Exposure to industrial protocols (EtherNet/IP, Modbus, OPC UA).*What We Offer:** Competitive salary and benefits package.* Dynamic, fast-paced work environment.* Opportunities for growth and development.* Collaborative and innovative team environment.* Exposure to a wide variety of custom automation projects.Job Type: Full-timePay: From $110,000.00 per yearBenefits:* 401(k)* 401(k) matching* Dental insurance* Health insurance* Health savings account* Life insurance* Paid time off* Retirement plan* Vision insuranceApplication Question(s):* Do you have a Green Card or USA citizenship? We can't accept any H1B or other visas.Experience:* Industrial Controls Design: 5 years (Required)Ability to Commute:* Randolph, NJ 07869 (Required)Ability to Relocate:* Randolph, NJ 07869: Relocate with an employer provided relocation package (Required)Willingness to travel:* 25% (Required)Work Location: In person
Job Title
Electrical Controls Engineer (at least 5 years of experience)